Pump Efficiency Explained

In this post, we'll break down the meaning of pumping efficiency so we have a clear understanding of what's being measured, what the numbers mean, and how it can affect your farming operations.

Efficiency

Suppose we have a bushel of apples to move across a field.Drawing: A bushel of apples sits at the left side of a field. A smiling person in a baseball hat, t shirt and jeans stands next to the bushel. There is a large arrow pointing across the field toward a shed at the other side.

The work output we want is getting the apples from where they are across the field and into the shed.

To do this, we could drag the bushel across the ground.  We'd eventually get the apples to the shed, but it would be hard and tiring.Drawing: A bushel of apples sits at the left side of a field. A person in a baseball hat, t shirt and jeans stands next to the bushel. They are pulling on it, frowning, and sweating. There is a large arrow pointing across the field toward a shed at the other side.

Another way to do this would be to put the apple bushel in a wagon.Drawing: A bushel of apples sits inside a small hand-pulled wagon at the left side of a field. A grinning person in a baseball hat, t shirt and jeans stands next to the wagon holding its handle. They are giving a thumbs-up gesture. There is a large arrow pointing across the field toward a shed at the other side.

The work output hasn't changed.  We are still moving the same amount of apples from the same starting point to the same ending point.  But this time it's easier because the work we have to put in to get the wagon to move is much lower than the work we have to put in to drag the bushel.  That is to say, the wagon is more efficient than dragging the bushel.

As an engineering concept, mechanical efficiency is generally defined as the ratio of work output by a system to the work put into the system.  It is a percentage, and it can never be greater than 100%.

Equation: Efficiency is equal to the ratio of work out to work in.

Since work and energy are equivalent, it is just as correct to say that mechanical efficiency is equal to the ratio of work output by a system to energy put into it:

Equation: efficiency is equal to the ratio of work out to energy in.

Irrigation Pumps

Energy input

Irrigation pumps require an energy source to move water.  This is typically an electric motor these days, although some pumps still have internal combustion engines as a power source.  In the case of electric motors, we tend to measure the energy put into them in kilowatt-hours (kWh).

Work output

Conceptually, the job of an irrigation pump consists of getting the water from where it is to where you need it to be.  The work it does is defined by the quantity of water being moved, and the difficulty involved in moving that water.  The quantity of water in an agricultural setting is usually thought of in acre-feet, a unit of volume (V).  The difficulty to move the water is referred to as total dynamic head (h).  We also need a constant (k) to make the units of measure agree, since efficiency is a percentage. Then the equation becomes

Equation: efficiency is equal to the product of volume, total dynamic head, and a constant k, all divided by energy input.

Total dynamic head

Total dynamic head for a groundwater pump can be broken apart into a few pieces of information that are provided on pump test reports:

    • Standing water depth (hs) - this is the depth to water from the ground surface when water isn't being pumped.  You can get this number by dropping a tape down your well when it's not being pumped.  This will change as conditions in the aquifer change.Drawing: a schematic of a groundwater well shows the ground level, the water level, and the well shaft, which extends below the water level. The difference between the ground level and the water level is called out as being "groundwater level".
    • Drawdown (hdd) - this is the amount that the water level locally drops when the pump is actually running.  This is dependent on the soil conditions around the water level; in a cavern aquifer drawdown would be essentially zero, while in sand or sandstone it might be dozens of feet or more.Drawing: a schematic of a groundwater well shows the ground level, the water level, and the well shaft, which extends below the water level. Water is shown flowing up the well shaft, and a dashed line indicates the phenomenon of drawdown, where the groundwater level dips locally near the well shaft.
    • Discharge head (hdi) - this is the extra difficulty the water has to overcome after leaving the pump before it exits the drip heads or spray nozzles.Drawing: a simple schematic of a pumping system is shown, indicating the well, pump, and irrigation lines.
  • Sometimes instead of this number, the supply pressure (P) will be listed, in which case (for pressures in psi)
    • Equation: discharge head measured in feet of water is equal to pressure measured in pounds per square inch times the constant 2.31

Then the total dynamic head is given byEquation: total dynamic head is equal to standing well depth plus drawdown plus discharge head

The constant

With energy input in units of kWh, head in feet of water, and volume in acre-feet,

Equation: k is equal to 1.024

Putting it all together

This brings us to our final form of the pumping efficiency equation for irrigation pumps:

Equation: efficiency is equal to volume times the sum of standing depth, drawdown, and discharge head, times 1.024, all divided by kilowatt-hours 

Thanks for hanging with us throughout this educational series. We hope you learned something and can apply it on your farm to drive energy and water savings!

Nathan Taylor, P.E. is a mechanical engineer and an Energy Analyst with Wexus Technologies, Inc. Nate eats energy and water data for breakfast and is an expert at dodging car and foot traffic while riding his scooter in San Francisco.